Case Study: Concrete Column Repair

This case-study is a small part of a larger project where a painter/maintenance company had been commissioned initially to repair cracked concrete but instead had patched the job leaving the concrete cancer to continue eating away at the structures. This specific example focuses on a single column to highlight the typical concrete repair process.

The Symptoms

Cracks in the column

A deep crack had appeared only months after the surface had been painted.

Initial Exploration

Though rusty, the steel is intact

Removing the outer layer of concrete revealed a lot of rust but with the reinforcement itself largely intact.

Column base is also salvagable

At the base of the column the rust was worse but the metal was still salvageable.

The repair work

The reinforcement is cleaned

The steel reinforcement was first exposed and thoroughly cleaned to remove oxidation.

Polymers and anodes applied

The reinforcement was then treated with zinc enriched primer to add to its life and anodes were attached to promote deeper protection using electrolysis.

Similar for the base of the column

The base of the column was given a similar treatment.

The finish

Similar for the base of the column

The column is then sealed properly and re-rendered to match the building.

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This is a case-study of an all too common issue where a problem is identified but not repaired properly when it would have been relatively simple. The concrete cancer is sealed inside the repair job and over subsequent months gets progressively worse. Make sure you get the job done right the first time. Contact Suncoast Concrete Repairs as soon as possible on 0423 53 99 66 for an obligation free estimate.

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